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1300 36 37 35
Within Australia
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Hilex Cables
Hi-lex Application Guidelines
| 1. Output Loads |
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Measure the force required to operate the object to be controlled (valve, throttle, PTO, etc).
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| 2. Output Loads |
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Using the following formulae, approximate the required input load.
- if = of x tdb x ff + of
- if = input force refers to the operator end of the cable
- of = output force (newton or Pound)
- tdb = total degrees of bend (e.g. 1800 + 900 +900 = 360)
- ff = FRICTION FACTOR (see table below)
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| FRICTION FACTOR |
| SERIES 80, 100, 120 CABLE |
0.0013 | |
| SERIES 140 CABLE |
0.0015 |
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Where operating levers used to determine the required travel including an allowance for backlash, then select an
appropriate series of cable that matches the required load and travel. NOTE: Load capacities relative to travel for push
loads.
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| 1. Direction of Travel |
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The output motion of the workend of the cable is essentially the same as the input motion.
For example, a 75mm(3") pushing movement at the input end will result in a 75mm(3") pushing movement (less backlash) at the output
end. If a differential between input and output, and/or direction of movement is desired, it must be accommodated in the
design of the lever attachment point at the workend.
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| 2. Direction of Travel |
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For the best efficiency and longest operating life, install the cables so that it encounters the heaviest load in the "Pull"
mode of operation (see Figure 2).
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Travel = 2 (sin θ) (Lever Length) (see Figure 1)
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| Maximum Load- Minimum Bend Radius |
Cable Series |
Min. Bend Radius Rec |
Max. Pull Load |
Max. Recommended Push Load by Stroke |
2" |
3" |
4" |
80 |
6.50" 165mm |
220lbs 978N |
88lbs 391N |
77lbs 342 N |
66lbs 293 N |
100 |
7.87" 200mm |
330lbs 1467 N |
154lbs 685 N |
132lbs 587 N |
110lbs 489 N |
120 |
9.44" 240mm |
440lbs 1957 N |
198lbs 880 N |
176lbs 782 N |
154lbs 685 N |
140 |
11.41" 290mm |
880lbs 3915 N |
440lbs 1957 N |
363lbs 1614 N |
264lbs 1174 N |
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